Nanotechnology and Advanced Motion Controlled Positioning Systems



Nano-precision
Motion Control
Products &
Systems

Hexapods

Air Bearing Stages

Linear Stages

Rotary Stages

Vacuum Stages

Custom Stages

Motion Controllers

Project
Requirements
Form


Air Bearing Stages

 


Nano-Precision Dovetail System

air bearing

XY_air bearing
100 mm Travel X-Y Dovetail

 

 

 

 

 

 

 

 

 

Leading the World with nano-precision XY planar air bearing systems. ALIO has also developed several air bearing systems for linear, rotary and our patent pending X-Y Planar System.

 

 

ALIO linear air bearing systems utilize dovetail and custom designs to exceed nano precision applications.

Linear Dovetail Air Bearings Systems using NewWay Dovetail Bearings. These systems are available with ceramic servo motors or ironless cogless linear servo motors depending on your application needs.

  • Up to 600 mm standard dovetail
  • Custom systems up to 3 meters
  • Linear Motor or Ceramic Servo Motors
  • Class 1 Clean Room compatible
  • Standard flatness of 0.25 microns per 25 mm of travel

 

 

 

Rotary Air Bearings with either ceramic servo motors or frameless servo motors.

Rotary Air Bearings Systems are available with ceramic servo motors or frameless rotary servo motors depending on your application needs.

  • Many standard models using Professional Instruments and ALIO bearings.
  • Custom systems
  • Servo Motor or Ceramic Servo Motors
  • Class 1 Clean Room compatible
  • Standard radial and axial runout less than 1 micron

rotary_air bearing
Rotary Air Bearing

















 

 

 

X-Y Planar Air Bearing System

Patent Pending X-Y Planar Motion System:

ALIO has developed the next generation of nano-precision X-Y Planar system for Semiconductor, FPD and other application needing less than 1 arc second of pitch, yaw and roll with picometer resolution over large volumes. The ALIO team took a new approach to the next generation of equipment needed for the FPD and metrology markets. Larger glass for Gen 7, 8 and beyond in FPB the issues of maintaining high volume and high yields during process and inspection the need for a new mechanical design to eliminate mechanical beam thermals, bending and orthogonality position errors. The ALIO X-Y Planar system decouples and isolates the X and Y beam thermals, sage and alignment issues in a novel but simple kinematic design.

The X-Y Planar system has an application dependant platen for open center or vacuum wafer chuck mounting.

XY_PLANAR_AIR_BEARING
X-Y Planar Motion System



















 

 

 

 

System Travel

300 mm x 300 mm

500 mm x 500 mm

1 meter x 1 meter

Drive System

Advanced Ceramic Servo Motor or Ironless Core Linear Motor

Feedback System

Non Contact Optical Encoder or Laser Interferometer Feedback

Resolution - Linear Encoder

5 nanometers with 4096x Interpolation

Resolution - Laser Interferometer

38 picometers with 4096x Interpolation

Load

Load Capacity is Sized for the Application (Please Consult the Factory)

Accuracy - Linear Encoder (XY)

Better Than +/- 0.5 um

Better Than +/- 0.75 um

Better Than +/- 1.0 um

Accuracy - Laser Interferometer (XY)

+/- 10 ppm Standard, +/- 1.5 ppm Compensated

Repeatability - Linear Encoder (XY)

+/- 50 nm

+/- 60 nm

+/- 80 nm

Repeatability - Laser Interferometer (XY)

+/- 10 nm

+/- 20 nm

+/- 30 nm

Straightness

+/- 0.5 um

+/- 1.0 um

+/- 1.5 um

Flatness (XY, Dependant on the Granite)

< +/- 0.5 um

< +/- 0.5 um

< +/- 1.0 um

Pitch/Roll

< 1 arc-second

Yaw

1 arc-second

Orthogonality

1 arc-second



Air_Bearing_XY_Planar_Motion_System
One Meter XY Planar System with Kinematic Mount Rotary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



Data Sheets

CERAMIC SERVO MOTORS

AI-D4-5000E-AB

AI-D4-10000E-AB

AI-D4-10000E-AB-XY

AI-D4-20000E-AB

AI-L12-xyz00-AB

Dual HR4-40000-AB

Dual HR4-60000-AB

LINEAR SERVO MOTOR

Linear AI-LM-5000

Linear AI-LM-10000

Linear AI-LM-20000

Linear AI-LM-30000

Linear AI-LM-40000

CUSTOM AIR BEARINGS

AI-D4-15000E-AB-OPT

XY PLANARS

300 mm

500mm

1M

Air Bearing Brochure