Nanotechnology and Advanced Motion Controlled Positioning Systems



Nano-precision
Motion Control
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Hexapods

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Hexapod Robotic Stages

Hexapod
HR2 Vacuum Hexapod

Hexapod
HR2-SS Hexapod with optional 7th axis rotary

hexapod
HR8 Hexapod

 

 

 

 

Hexapod

AI-HR2- Hexapod

 

 

 

 

Tripod_PKM

AI-HR4 Tripod

 

ALIO_TRIPOD_5 axis_robotic_system

AI-HR2-SS Tripod on XY Theta Base

Parallel Kinematic Robotics, ALIO Industries (US patents 6,769,194 and 6,671,975) parallel kinematic Tripod 3 axis and Hexapod 6 axis robotic systems promise to revolutionize the manufacturing processes and inspection of products requiring nanometer resolution and repeatability.

Hexapods with 5 nanometer resolution revolving around a virtual point in space coupled with speeds of up to 250 mm/sec these robotic products form the basis of the next generation of automated nano-positioning systems for the most demanding applications in photonics, packaging, test, micro machining, government, measurement, medical and semiconductor manufacturing.

Hexapods are inherently by nature of the design and the chosen components of the ALIO Hexapod faster settling times after a move with no servo dither or flexure bend on point.. In addition, the frictional force between the linear motor and the motion linkage means no hysteresis or loss of position if the power is lost. The Hexapod and Tripod with additional preparation can meet Class 10 clean room standards. We can also provide systems that will work in vacuum chambers 10e-10 TORR.

The performance of ALIO Hexapods is an order of magnitude more precise than Hexapods of the past. With complex forward and inverse kinematic equations in a parallel structure the controller system is critical.

ALIO Hexapod has 2 controller choices that are integrated into the total system. The Delta Tau and the ACS motion systems are both high end motion controllers with 4096 interpolation allow for 5nm encoder resolution on each link of the Hexapod. The motion controller provides the necessary structure to enable the user to easily implement and execute complex kinematic calculations. Kinematic calculations are required when there is a non-linear mathematical relationship between the tool-tip coordinates and the matching positions of the actuators (joints) of the mechanism, typical in non-Cartesian geometries.

This capability permits the motion for the machine to be programmed in the natural coordinates of the tool-tip, usually Cartesian coordinates, whatever the underlying geometry of the machine. The "forward-kinematic" calculations use the joint positions as input, and convert them to tool-tip coordinates.

The ALIO Hexapod Advantage:

 

 


  • Most precise Hexapods built in the world.
  • 21 Hexapod Models
  • Forward and Inverse Kinematics equations(Point to Point path and velocity regulation)
  • 5 nm encoder resolution standard
  • 1 mm/sec to over 250 mm/sec
  • Vacuum compatible up to 10e-10 TORR
  • Linear Optical Encoders
  • 12 Spherical Ball Joints for increased precision
  • Ceramic Servo Motors
  • No Servo Dither
  • No Backlash
  • Smooth Precise Motion
  • Custom OEM Applications

 

The ALIO Tripod Advantages

 

 

 

 

  • Most precise Tripods built in the world.
  • 21 Tripod Models
  • Forward and Inverse Kinematics equations(Point to Point path and velocity regulation)
  • 5 nm encoder resolution standard
  • 1 mm per second to over 250 mm/sec
  • Vacuum compatible up to 10e-10 TORR
  • Linear Optical Encoders
  • Ceramic Servo Motors
  • No Servo Dither
  • No Backlash
  • Smooth Precise Motion
  • Custom OEM applications

 

 

True Nano Machine Tools utilizing Nano Tripods

Nano_Machine_tool_with_Tripod

 

 

updated: 10/28/2008



Product Specs

Single Motor Hexapods

Dual Motor Hexapods

Tripods

Industry Case Studies

Semiconductors

Related Articles

True Origin of Parallel Robots

Data Sheets

HEXAPODS

AI-HEX-HR2-SS

AI-HEX-HR2

AI-HEX-HR4-SS

AI-HEX-HR4

AI-HEX-HR8-SS

AI-HEX-HR8

TRIPODS

AI-TRI-HR2

AI-TRI-HR2-SS

AI-TRI-HR4

AI-TRI-HR4-SS

AI-TRI-HR8

AI-TRI-HR8-SS